MarCon Solutions: Your Partner for Custom Thermoforming Excellence

At MarCon Solutions, we specialize in custom thermoforming solutions that cater to a wide range of industries and applications. With a commitment to quality, efficiency, and precision, we transform plastic sheets into highly functional and customized components designed to meet the exact needs of our clients.

What is Custom Thermoforming?

Custom thermoforming is a specialized manufacturing process that involves heating a plastic sheet until it becomes pliable, forming it into a specific shape using a mold, and then trimming it to create a finished part. Unlike standard products, custom thermoformed parts are engineered to meet unique design requirements and specifications, making them ideal for specialized applications across various sectors.

Our Thermoforming Process

Material Selection: We begin by selecting the appropriate plastic material based on the intended use of the product. Options include ABS, PETG, PVC, polycarbonate, and more, chosen for their strength, durability, and performance characteristics.

Heating: The plastic sheet is uniformly heated in an oven to reach a pliable state, ready for forming.

Forming Techniques: Using advanced equipment, we shape the heated plastic using techniques such as:

• Vacuum Forming: Drawing the sheet onto a mold with suction.
• Pressure Forming: Using compressed air for detailed and textured surfaces.
• Mechanical Forming: Employing tools to press the material into complex shapes.

Cooling and Trimming: The formed part is cooled and then precisely trimmed using CNC technology or manual methods to ensure exact specifications are met.

Why Choose MarCon Solutions?

• Tailored Solutions: We collaborate closely with our clients to develop parts that are fully customized to their specific applications.
• Rapid Turnaround: Our streamlined processes and experienced team allow for fast prototyping and production.
• Cost-Effective: Thermoforming is ideal for medium-volume production, offering significant cost savings compared to injection molding.
• Material and Design Flexibility: We support a wide array of materials and can accommodate intricate designs and features.

Serving Diverse Industries

MarCon Solutions proudly supports a variety of industries with custom thermoformed products, including:

• Medical: Equipment trays, enclosures, and housings.
• Food & Beverage: Custom packaging and display containers.
• Automotive: Dash panels, interior trim, and protective covers.
• Retail: Point-of-purchase displays and custom packaging.
• Consumer Products: Durable and aesthetic parts for household and commercial use.

Partner with MarCon Solutions

When precision, performance, and customization matter, MarCon Solutions is the partner you can trust. Our expertise in custom thermoforming allows us to bring your vision to life with speed, accuracy, and reliability. Contact us today to learn more about our capabilities and how we can support your next project.